More efficient processes mean more profit. This was exactly the case with a food manufacturer that wanted to increase packaging production for their frozen dough balls. They turned to Wrabacon requesting a system design and install that would receive frozen dough balls from a freezer, singulate them (separate them into individual pieces), and transfer them to two automatic bagging machines. This one change would help them increase their production capabilities dramatically.
Once bagged, the sealed bags would need to be transferred to a manual packing area where the bags were hand packed into shipping cartons. The cases are formed and transferred to the pack off area via another series of conveyors and elevators. Once packed, the cases need to be transferred to the case taper and palletizing area.
Wrabacon was tasked with designing and manufacturing a series of conveyors that transport filled plastic containers from two existing fillers to two existing spot pack machines. The system needed to be designed so that each filler can feed each spot pack machine utilizing reversing belts. The containers will be produced at the rate of 180 per minute per filling machine. After the spot pack machine, spot packs need to be elevated and fed into a new palletizing line at the rate of 30 packs per minute.
Wrabacon specializes in developing creative packaging & automated conveyor system solutions for our customers that make time intensive tasks efficient and easy. A recent example is a custom designed and manufactured series of conveyors that drastically improved the efficiency of a manual produce packing operation for a regional distributor and specialty packaging company of organic produce.
The client needed to be able to sort up to 6000 lbs. of produce an hour, grade that produce, and then package it in a variety of ways including loose product, cased product, and bagged product. Prior to the Wrabacon system, the grading portion of the operation was done by opening a box of produce and hand picking the good from the bad and transferring the bad product into a separate box which was then disposed of, which was time consuming and inefficient.
New England farmed oysters are becoming a major market for fisherman who are dealing with the loss of species in local waters. In fact, New England waters are the perfect environment for the growing and harvesting of farmed oysters.
A prominent aquaculture farm contacted Wrabacon Inc. to design and build 3 special conveyors to transport 80 pound wire mesh crates from a dock, up an incline, to an existing pier and then up a second incline where they will be manually removed, palletized and moved via fork truck to the refrigerated warehouse.